Production Introduction:
LMRM is a top manufacturer of world-class press brake tooling. Our products are crafted to endure, using only premium raw materials and cutting-edge CNC machine tools. With unmatched precision and tolerance levels, our tools excel in even the most challenging bending applications. We’re dedicated to innovation and staying at the forefront of technology, boasting a state-of-the-art machine park that includes equipment capable of producing tools up to 12000mm in size. For all your press brake tooling requirements, trust LMRM to deliver superior results.
We Manufacture In-house
All Under One Roof
The big variety of standard pieces equal to competitors’ products allows offering from us the different solutions and geometry even with standard tools to perform the quality different bends even with complicated shape configurations.
This means:
Greater Supply Chain Control
Greater Transparency
Better Cost Control
Shorter Lead Times
Designing：
LMRM boasts an experienced and skilled team, capable of designing high-quality and efficient bending machine molds tailored to meet the specific needs and requirements of our clients. Our design team is well-versed in various bending machine principles and technologies, and is equipped with advanced 3D design software and analysis tools to ensure comprehensive design and analysis that guarantees the feasibility and superiority of our designs. Our design process is strictly standardized and monitored from design to manufacturing, ensuring the quality and technical content of every product. We always put our clients at the center of our design process, actively listening to their needs and opinions, and providing optimized solutions and product designs.
Material
For applications requiring high strength, toughness, and wear resistance, 42CrMo material is the ideal choice. It’s able to withstand temperatures below 500 degrees, making it a versatile and reliable performance and superior processability, making it an ideal choice for even the most demanding applications. Furthermore, we can offer material option complying with customers’ demand.
Milling：
We pride ourselves on having state-of-the-art processing equipment and working staff that enables us to deliver exceptional results. With our advanced CNC milling operations and complementary operations, we can achieve the highest level of precision in accuracy and conformity with design specifications. From start to finish, our team is committed to delivering the highest quality products that exceed our clients’ expectations. When you choose our services, you can be confident that your project is in good hands.
Hardening
LMRM press brake tools undergo a rigorous whole hardening process and can be laser hardened on working areas for maximum protection and hardness. With a standard declared hardness of HRC45-50 for the whole body and 55-60 HRC for the working area (mainly the shoulders of the die, and the tip of the punch), achieved through laser hardening of critical parts, our tools are made with high-quality local materials that meet the most stringent standards and conditions.
Grinding
This process provides the treated surface with an extremely high degree of finish. Thanks to our high-end CNC grinding machines, you can rest assured that your tools will perform to the highest standards and meet your exact specifications every time.
Cutting
LMRM offers the standard length of press brake tools:
Promecam (Euro) Style: 835mm, 415mm, 835mm sectioned
Trumpf Style: 500mm, 300mm, 200mm, 100mm, 550mm sectioned
WILA / Bystronic Style: 515mm, 300mm, 200mm, 100mm, 550mm sectioned
LVD Style: 510mm, 550mm sectioned
We also support customized sectionalized length of press brake tool, including special length and long length up to 2000mm or higher. We also provide long configurations of 6000-12000mm for heavy bending machine.
Trust us to design the tailored solutions to meet your bending requirements.
Quality Control
Quality control is essential in our manufacturing process, ensuring that our products meet the highest standards of quality and reliability for our customers. We implement rigorous processes and procedures to ensure that every product meets our strict quality standards, from raw material selection to finished product inspection. From raw material selection to finished product inspection, our testing and analysis methods guarantee that every product leaving our facility is of the utmost quality.
Laser Marking
All of our press brake tools come with laser marking that includes the tool’s code, angle, radius, die-opening, tonnage, and other important data. Even for small pieces in sectioned tools, we can mark length and other parameters upon request, ensuring that you have all the necessary information at your fingertips. Trust us to deliver tools that are marked with precision and accuracy.
Delivery
With our extensive inventory of standard tools in China, we’re able to provide lightning-fast delivery of standard pieces within just 2-3 days. And if you need something even quicker, we offer 24-hour preparation upon request. For sectioned sets and cutting of tooling, we can typically have everything ready within a week. When it comes to press brake tools requiring modifications, we’re still able to provide speedy service, with most orders being fulfilled in just 2 weeks.
All of our tools come ready to install and assemble, complete with clamps and necessary screws. Plus, our adapters are already screwed onto the tooling, saving you time and hassle. When you trust us with your tooling needs, you can count on us for speedy and efficient delivery every time.
Engineering
LMRM is an industry leading precision engineering company at the forefront on Sheet metal processing. As a market leader we have continuously invested in the latest technology allowing us to produce high-value quality press brake tools.
Material
Normally we offer the standard length of press brake tools: 1.Promecam (Euro) style: 835 mm solid, 415 mm solid and 805 mm sectioned 2.New Promecam (Euro) style: 835 mm solid, 415 mm solid and 800 mm sectioned 3.Trumpf-WILA style: small pieces 25-50 mm, 100 mm, 200 mm, 300 mm, 500 mm solid and 550 mm sectioned 4.WILA style: 100 mm, 200 mm, 515 mm solid and 550 mm sectioned 5. Bystronic-Beyeler style: 100 mm, 500 mm solid, 550 mm sectioned and 1100 mm sectioned (under request) 6. LVD style: 508 mm solid and 550 mm sectioned Meanwhile we are open to discuss the individual length configuration to provide the special length pieces with customized cut to length as well as manufacturing of long length pieces up to 2000 mm or higher. Long configurations of 6000-8000 mm which are used in high tonnage applications are possible to offer as well.
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Frequently Asked Questions
A: At LMRM, the production process for press brake tools involves approximately 30 distinct stages, including milling, hardening, grinding, and comprehensive quality control procedures that are applied from raw material selection to final finishing. Our strict production standards are integral to ensuring the production of high-quality press brake tools, providing a quality guarantee for our customers
A: We prioritize the use of premium materials in the production of our press brake tools and shear blades. Our top and bottom press brake tools are typically crafted from high-quality 42CrMo (4140/42CrMo4/SCM4), while the holder or additional parts of tooling are made of C45. For our shear blades, the commonly used material is 6CrW2Si, although we also offer superior quality blades made from Cr12MoV (SKD11) or H13.
A: At LMRM, we are committed to delivering prompt and efficient service to our customers. For standard press brake tools that are in stock, we can typically dispatch them within two days of receiving the order. For most toolings, the lead time for remanufacturing is typically around 25 days, while special forming press brake tools may take up to 40 days to complete. We strive to meet our customers’ needs while maintaining the highest quality standards in our manufacturing process.
A: LMRM is dedicated to providing our customers with the highest quality press brake tools available on the market. To achieve this, we implement rigorous quality control procedures throughout the production process. Our press brake tools are held to extremely tight tolerances, with a precision of less than 0.02mm per meter for key working sizes. We understand the importance of precision in our customers’ manufacturing processes, and strive to exceed their expectations with every tool we produce.
A: At LMRM, we have implemented robust quality control measures and utilize cutting-edge processing machines to ensure that our press brake toolings are of the highest standard and consistently matched to our customers’ needs, regardless of the order batch. We pride ourselves on delivering precision-made tooling solutions that meet our customers’ expectations and requirements, and guarantee that our toolings will be 100% matched to standard toolings from different order batches.”